Free AI engineering tools — no login required

Engineering tools,
powered by AI.

Free calculators and analyzers built specifically for mechanical, electronics packaging, and avionics engineers. Real equations. Real standards. Real results.

Standards covered:
MIL-STD-810H MMPDS ASME B1.1 ISO 724 IFI-100
MIL-STD-810H Compliant
miles-equation-calculator.ai
Natural Frequency (fn)
PSD Level (W)
Q Factor
GRMS Output
3σ Peak: 26.07 g
8.69 g
AI At 8.69 Grms, this exceeds the MIL-STD-810H Cat 7 limit. Consider isolating the assembly or increasing stiffness to raise fn above 200 Hz.
Steinberg Verified
Engineering standards built in:
MIL-STD-810H MMPDS ASME B1.1 ASME B18.2.8 ISO 724 IFI-100 Steinberg Methods Miles 1954

Tools built for your workflow

Every tool implements the actual engineering equations — not approximations. AI adds context, warnings, and methodology notes.

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Fastener Torque Calculator

AI-powered torque specification tool covering MMPDS, ASME B1.1, ISO 724, and IFI-100. Calculates installation torque for aerospace-grade fasteners with material and lubrication corrections. AI explains the rationale behind each value.

MMPDS ASME B1.1 ISO 724 IFI-100 Lubrication Factor
Open calculator
Clearance Hole Advisor

Instant ANSI/ASME B18.2.8 clearance hole lookup for any fastener size. Covers close, normal, and loose fit classes for inch and metric. AI tells you which fit class to use based on your application and tolerance requirements.

ASME B18.2.8 Inch & Metric Close / Normal / Loose
Open tool
Mechanical Unit Converter

Comprehensive unit conversion for mechanical engineers. Stress, pressure, force, torque, temperature, frequency, and vibration units. AI context explains which unit system is standard in aerospace, automotive, and defense applications.

SI & US Units Stress & Force Vibration Thermal
Open converter
Coming Soon
PCB Vibration Dashboard
Steinberg methods, Q factor tables, conformal coat modeling
In Development
Thermal Resistance Calculator
Junction temps, thermal network modeling, component qualification
About the Engineer

Built by a working
aerospace engineer.

These tools weren't made by a software team — they're built by a working aerospace mechanical engineer with over a decade of hands-on experience designing avionics enclosures, running random vibration analysis, and delivering flight hardware to defense programs.

Every equation is checked against real engineering judgment. Every standard reference is verified. This site exists because engineers deserve better tools than legacy spreadsheet macros.

Education
MS Structural Mechanics — UCLA
Industry
Aerospace & Defense Avionics
FEA Software
ANSYS · MSC Nastran · Mathcad
CAD
SolidWorks · NX · CATIA
Standards
MIL-STD-810H · MMPDS · ASME
Specialty
Avionics Packaging & Vibration
// expertise_levels.json
Vibration Analysis
10+yr
Structural FEA
10+yr
Thermal Analysis
8yr
Enclosure Design
10yr
PCB / CCA Analysis
9yr
// industries_served
Aerospace Defense Electronics Avionics Space Systems Electronics Packaging
Engineering Consulting

Available for contract work

Senior-level mechanical engineering analysis and design for aerospace, defense, and electronics packaging programs.

Random Vibration Analysis

Miles Equation, Steinberg fatigue criteria, PSD profiles, GRMS calculations, and PCB/CCA analysis per MIL-STD-810H. FEA correlation and test prediction reports.

Avionics Enclosure Design

Mechanical design and analysis of avionics boxes, chassis, and enclosures. Structural margins, thermal interface, and hardware documentation for defense programs.

Structural FEA

ANSYS Mechanical and MSC Nastran linear and nonlinear analysis. Modal, harmonic, random vibration, and shock simulation for aerospace hardware qualification.

Thermal Analysis

Conduction, convection, and radiation heat transfer for electronics packaging. Thermal resistance network modeling and junction temperature predictions for component qualification.

Gov. Contract Support

SBIR technical proposal support, unclassified analysis subcontracts, and design documentation for prime contractor portals including Northrop, L3Harris, and Ducommun.

PCB / CCA Vibration Analysis

Circuit card assembly vibration analysis using Steinberg methods, Q factor tables, and conformal coat modeling. Component fatigue life prediction for qualification testing.

Ready to work together?
Engineering analysis · Design reviews · Technical proposals · SBIR support
Get in Touch →

Downloadable resources

Standalone tools and guides you own forever. One-time purchase, no subscription.

Featured
PCB Vibration Analysis Dashboard

Interactive HTML dashboard implementing Steinberg's PCB vibration equations with Miles Equation G-load inputs, Q factor tables, conformal coat modeling, and MIL-STD-810H profiles.

Vibration Analysis Methodology Guide

Branded PDF covering Miles Equation derivation, Steinberg fatigue criteria, MIL-STD-810H profiles, and boundary condition analysis. Worked examples and formula derivations included.

Coming Soon
Avionics Enclosure CAD Templates

SolidWorks templates for standard avionics chassis configurations. Parametric bracket designs, standard mounting hole patterns, and DFM checklists for defense hardware.

The MechanicalAI Newsletter

Deep dives on vibration analysis, avionics packaging, government contracting, and new tool releases. Written for working engineers — no hype, just useful content. Published on Substack.

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